Manufacturing

Computer Vision Quality Control for Manufacturer

Implemented a GPU-powered computer vision system across 4 production lines, reducing defect escape rate to under 0.1% and eliminating manual visual inspection.

<0.1%
Defect escape rate
8x
Inspection throughput
7mo
Payback period
01

The challenge

Manual visual inspection on high-speed production lines was inconsistent, slow, and unable to detect micro-defects — resulting in costly product recalls and customer complaints.

02

Our solution

Everlast Data deployed NVIDIA Jetson-based edge inference nodes at each production line, with custom vision models trained on the client's defect library and integrated into the existing MES.

03

The outcome

Defect escape rate dropped from 2.3% to under 0.1%, inspection throughput increased 8x, and the system paid back its implementation cost within 7 months.

Solutions applied

Industry AIAI Infrastructure

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